Tooling & lifecycle
Tool design and specification, partner fabrication, in-house maintenance and tool transfer.
One coordinated
manufacturing programme.
Tooling support, precision moulding and downstream operations, connected around your product requirements.
Precision moulding
113 machines from 40T to 650T. Single-shot, 2K, insert and overmoulding capabilities.
Secondary processing
Spray coating, printing, laser cutting and permanent component marking.
Assembly & integration
Mechanical and electromechanical assembly, supported by defined process controls.
Packaging & logistics
Packaging and delivery coordination to meet programme requirements.
Tool fabrication is carried out by qualified partners. Additional medical cleanroom assembly and packaging capacity remains a planned expansion targeted for Q2 2027.
Inside Nagoya
People, equipment and production.
Workshop views supplied by Nagoya.
Moulding equipment
A closer view of the machine rows and surrounding production space.
Machine-side operations
An operator at an enclosed production station.
Select a picture to explore it in more detail.
Precision injection moulding
The process. The equipment.
The process. The equipment.
The possibilities.
See how each process works — and how we can support your component.
Horizontal injection machine
Single-shot moulding
One plastic material is injected into a mould to form the component.
How we help
Review material, part geometry and appearance requirements, then define the moulding and inspection approach.
Two-material moulding setup
Two-shot & overmoulding
Combine two materials or mould a second layer over an existing part. The equipment setup depends on the process.
How we help
Review material compatibility, the interface between layers and the features to be formed.
Vertical injection machine
Insert & vertical moulding
Position an insert in the mould, then mould plastic around it to integrate the parts.
How we help
Plan insert positioning, retention and handling, with inspection after moulding.
Silicone dosing & moulding system
LSR moulding
Meter and mix two liquid silicone components, then inject them into a heated mould to cure.
How we help
Discuss silicone part requirements, tooling and process needs with our team.
Illustrations explain equipment types. The machine, tooling and process are selected to suit your project.
NPI & technology transferA defined route
A defined route
from introduction to production.
- 01
Engage
Confidentiality, programme scope, capability and capacity review.
- 02
DFM & DFA
Review drawings and 3D data, materials, tooling strategy and manufacturing cost drivers.
- 03
Tooling & first article
Tool specification, partner fabrication, sampling, dimensional inspection and customer approval.
- 04
Validate
IQ / OQ / PQ and capability studies to the agreed programme protocol.
- 05
Release to production
Pilot build, control plans, operator qualification and handover to serial production.
A defined scopeIn-house responsibility.
In-house responsibility.
Qualified specialist partners.
| Activity | Nagoya’s role | Partner’s role |
|---|---|---|
| Mould fabrication | Design, specification, approval, maintenance and inbound tool transfer. | Tool fabrication by qualified partners in Malaysia and China. |
| PCBA integration | Integration of finished PCBAs into electromechanical assemblies and box builds. | Supply of completed PCBAs; bare-board assembly is not performed in-house. |
| Sterilization | Management of the validation project and programme coordination. | Execution of validation and sterilization treatment. |
| Micro-precision moulding & custom extrusion | Programme management and supplier oversight. | Specialist manufacturing; these processes are not performed in-house. |
Supplier qualification records, partner audit status and quality agreements are reviewed during programme qualification.
Inside Nagoya
Skills behind the process.
Practical workshop experience and collaboration across our teams.
Practical tooling skills
A hands-on workshop session with tooling and protective equipment.
Reviewing the process together
Teams bring their observations together in a departmental discussion.
Select a picture to explore it in more detail.
Your next manufacturing programme
Discuss your project ↗Let’s build what comes next.
Knowledge
Explore all guides ↗